Multi-Stage Quality Control Processes
Creating a top-notch product takes careful steps to ensure quality at every turn. We start with a Prototype (PT) to test the basic idea, then refine it into Engineering Samples (ES) for deeper checks. Next, we run an Engineering Pilot (EP) to see if it can be made efficiently, followed by a Production Pilot (PP) to test large-scale production. Finally, we move to Mass Production (MP), keeping a close eye on quality. Each stage includes tests and reviews to catch issues early, ensuring you get a reliable, high-quality product.
Mechanical and Electronic Design
Products
- Product Appearance
- Product Structure
- DFM
- S/W Solid work
- FMEA, PFMEA support
Mechanical parts (Plastic + Metal)
- Parts Design
- Hard plastic – Injection, extrusion
- Soft plastic – compression moulding
- Metal parts – extrusion, diecasting, sheet metal,…etc.
- Material selection per specification requirements.
- Design S/W: Solidwork
PCBA
- PCB Layout
- DFM
- RF Circuit design
- 868MHz, 2.4G,…etc.
- Design Software: PADS
Software
- Product software
- Test / EPS software
Patents
Blitech professional engineering team is success to get many copyright certificates (measurement technology related), Utility model patents, and Invention patents.
Manufacturing
Manufacturing Technology
- Self-make automatic equipment for productivity & quality
- Advise Design for Mfg, Assy, Test, Pack, Customization
- Continuous Re-engineering & Process Innovation
Productivity Training & Motivation
- Multi-skill training and fast promotion
- Team productivity bonus and quality circle
- Quality of work life and belongingness
PCB Assembly
- High Speed SMT Machine (mounting of 0402 chip component, 0.5mm ball to ball BGA, 0.5mm pitch flat pad IC )
- Traditional thru-hole wave soldering
- In Circuit component Testing and dynamic F.G functional test
Precision Assembly Process
- Precision alignment for dimension/ angle/ torque/ tension
- Run-in & Burn-in
- Electronic calibration inside environmental control room
Metal Parts Spot Welding
- Metal Parts Spot Welding
In-House tester, jig and Fixture Fabrication
- Precision assembly fixture
- Low-cost automation
- Computerized testing
In House Laboratory
Inhouse laboratory was setup to facilitate various evaluations during product development, and also enable the quality department to conduct various quality evaluations more efficiently.
