level

Prototyping

Sample build

Prototype tool

Supply Chain

Component sourcing

Price Negotiation

Material Planning

Manufacturing

SMT

Soldering

Assembly

Packing

Quality

Regulatory approbation

Test & verification

Post production

Delivery

Warranty support

Service parts logistics

Mechanical and Electronic Design

Products

  • Product Appearance
  • Product Structure
  • DFM
  • S/W Solid work
  • FMEA, pFMEA support

Mechanical parts (Plastic + Metal)

  • Parts Design
  • Hard plastic – Injection, extrusion
  • Soft plastic – compression moulding
  • Metal parts – extrusion, diecasting, sheet metal,…etc.
  • Material selection per specification requirements.

PCBA

  • PCB Layout
  • DFM
  • RF Circuit design
  • 868MHz, 2.4G,…etc

S/W

  • Product software
  • Test / EPS software

Manufacturing Service

Electronic Manufacturing:

  • Manufacturing Technology
  • Self make automatic equipment for productivity & quality
  • Advise Design for Mfg, Assy, Test, Pack, Customization
  • Continuous Re-engineering & Process Innovation
  • Productivity Training & Motivation
  • Multi-skill training and fast promotion
  • Team productivity bonus and quality circle
  • Quality of work life and belongingness
  • PCB Assembly Capability
  • High Speed SMT Machine (mounting of 0402 chip component, 0.5mm ball to ball BGA, 0.5mm pitch flat pad IC )
  • Traditional thru-hole wave soldering
  • In Circuit component Testing and dynamic F.G functional test
  • Precision Assembly Process
  • Precision alignment for dimension/ angle/ torque/ tension
  • Run-in & Burn-in
  • Electronic calibration inside environmental control room
  • RF & Communication Product Manufacturing
  • RF product manufacturing
  • Data communication product manufacturing
  • In House tester, jig and Fixture Fabrication
  • Precision assembly fixture
  • Low cost automation
  • Computerized testing
  • Traceability Control & Statistics
  • Bar-Coded serial no. traceable to version & final test record

Final Assembly & Calibration:

  • Develop automation equipment’s for workstation and assembly
  • Develop automation test equipment’s for calibration and final test
  • Bar-coded serial number traceable to version & final test record

Quality Performance 2017:

  • Incoming Material Lot Rejected Rate:
  • Goal ﹤ 2.5%;
  • Actual : 1.81%
  • Process Quality Inspection FPY(First pass yield):
  • Goal ≧ 93%;
  • Actual : 94.5%
  • Outgoing Quality Monthly Inspection pass rate:
  • Goal ≧ 98.8%;
  • Actual : 99.9%.
  • Customer returned PPM
  • Goal ﹤ 400PPM;
  • Actual : 360.2PPM

Quality Control:

  • Design Quality Assurance
  • Clear Box QFD, Relia/Safety Margin, PVR (Process Validation Report)
  • Black Box Severe Test: DOE (Design of Experiment), FMEA
  • Manufacturing Quality Assurance
  • Process Control: SPC, Cpk,
  • Product Control: SQC AQL double-sampling
  • System Control: Computerised Traceability
  • Quality System & Regulatory Compliance
  • System Certified: ISO9001, ISO14001, JEMIC